Schematic
Continuous Conduction Mode
Discontinuous Conduction Mode
Transformer
Ripple Factor
RCD Snubber
MOSFET Voltage
Design Specs

System

Transformer

Output Capacitor

RCD Snubber

Control

System Specification

Input

Vin Max > Vin Min

Output

System

Operation

How to debug your design

The flyback converter uses a coupled inductor with a gapped core and its inductor design depends on the inductor current operation mode, see waveforms above.

Continuous Conduction Mode (CCM) advantages

  • - Lower peak primary and rectifier currents
  • - Lower input and output capacitance
  • - Improved EMC properties
  • - Lower transformer core losses

Discontinuous Conduction Mode (DCM) advantages

  • - Lower primary inductance
  • - Smaller transformer possible
  • - Easier to compensate (no RHPZ)
  • - Fastest transient response
  • - No rectifier reverse-recovery losses
  • - Lower FET turn-on losses

Transformer

Transformer Primary Inductance

How to debug your design

Leakage inductance is caused by the magnetic flux from one winding in a transformer that does not couple perfectly to other windings. It depends largely on the physical winding geometry. The leakage inductance in a Flyback transformer negatively affects the power conversion efficiency.

This leakage energy may result in a high voltage spike on the drain of the main switch, which should be restricted to protect the MOSFET and is primarily dissipated either in in a turn-off snubber like a RCD clamp network as heat.

The ripple factor is closely related with the transformer size and the RMS MOSFET current. The conduction loss in the MOSFET can be reduced reducing the ripple factor, but too small a ripple factor means an increase in transformer size.

Output Capacitor

Output Capacitance

Equivalent Series Resistor

How to debug your design

Output capacitors are highly stressed in flyback converters so the main factors to take into account when specifying the output capacitors are: capacitance value, ripple current, low ESR , temperature, voltage rating and lifetime. If lower output ripple is required, a larger output capacitor must be used with lower ESR.

RCD Snubber

Snubber Capacitor

How to debug your design

The snubber helps to mitigate the voltage spikes that occur due in ringing between transformer 's leakage inductor and stray capacitances in the circuit at the switching node. Without the snubber, the voltage spikes add noise and can even cause MOSFET breakdown.

If spikes occur, tune the value of the snubber resistor value until optimal performance is found. The resistor of the RCD clamp always dissipates power, even when there is no power in the main converter.

The use of a relatively large capacitor keeps the voltage constant over a switching cycle and even with very little load on the converter, the capacitor will always be charged up to the voltage reflected from the secondary of the converter.

Control

System

Voltage Divider

Optocoupler

How to debug your design

Primary Side Regulation (PSR) is easier to implement and requires fewer components, whereas Secondary Side Regulation (SSR) allows for more advanced regulation techniques such as weighted regulation.

Regarding transient response speed, SSR is faster than PSR because the output voltage in PSR is only sampled when the switch Q1 is off.

Regarding reliability, isolation in PSR is solely dependant on the transformer's isolation, whereas SSR isolation also depends on the optocoupler. Therefore, PSR eliminates the risk of malfunction due to failures in the optocoupler.

Design Results

Power

Input Capacitor

Power Switches

Transformer Primary Inductance

Output Capacitor

RCD Snubber

Control

Output Power

Power

W
W
W
W
W

Input Capacitor

With Universal input (85-265VAC) → 3uF/ W

uF

With fixed EU input (230-265VAC)→ 2 uF/W

uF

Output Power Switches

Primary FET

V
A
A

Diodes

V
V
A
V
A
V
A

Rshunt

Transformer Primary Inductance

Output Power

uH
uH
A
A
V

Secondary Current

A
A
A
A
A
A

Output Power

Voltage Ripple

mV
A
mV
A
mV
A

RCD Snubber

Snubber Resistor

W

Snubber Capacitor

nF
V

Control

Control-to-Output

dB
kHz
kHz
kHz
kHz
kHz
kHz
deg

Voltage Divider

Compensator frequency results

kHz
kHz
dB
dB
deg

Recommended Parameters

nF
nF
nF

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